Ukunemba Kwenguquko: Umshini Ophathekayo Oyisicefe we-LBM150 Usebenza kahle ku-Shipyard Stern Rudder
Ukunemba Kwenguquko: Umshini Ophathekayo Oyisicefe we-LBM150 Usebenza kahle ku-Shipyard Stern Rudder
On-Site Line Boring Machining
Emkhakheni wobunjiniyela obunembayo, ifekthri yethu yemishini eyisicefe yomugqa ophathwayo, eneminyaka engaphezu kwengama-20 yobuchwepheshe ekwenzeni imishini ephathwayo esizeni, ngeqholo yethula umshini oyisidina we-LBM150 Portable Line Boring. Lo mshini wesimanje womugqa we-situ obhorekayo usethe ibhentshimakhi entsha emshinini womshini ongemuva wegceke lomkhumbi endaweni yesayithi, oletha ukunemba okungenakuqhathaniswa nokwethembeka embonini yasolwandle. I-LBM150 isanda kukhombisa amandla ayo akhethekile ekulungisweni kwe-inthanethi kwama-rudder bores ashiselwe, ithola ukunemba okumangalisayo ngokuphuma kweradial okungu-0.02mm—okudlula izindinganiso eziqinile ezibekwe abanikazi bendawo yomkhumbi. Lesi sihloko sicubungula izici ezithuthukisiwe ze-LBM150, inqubo yayo yokukhiqiza ecophelelayo, kanye nomthelela wayo woguquko ezinhlelweni zokusebenza zemishini eyisicefe esezandleni.
I-LBM150: I-Pinnacle of Precision in Portable Line Boring
Umshini obhokayo we-LBM150 welayini ophathwayo wakhiwe ukuze ubhekane nezidingo ezidingekayo zomshini osesakhiweni, ikakhulukazi ekulungiseni nasekubuyiseleni izinto ezibalulekile ezifana namabhore ephini lomkhumbi. Idizayinelwe njengomshini oyisicefe owenziwe kusayithi, i-LBM150 ihlanganisa ukuphatheka, ukunemba, nokuqina, iyenze ibe ithuluzi elibalulekile lezindawo zemikhumbi kanye namaqembu okulungisa izimboni emhlabeni jikelele.
Amamethrikhi okusebenza angukhiye we-LBM150 afaka:
Ukunemba Kwe-Bore (I-Radial Runout): 0.02mm, idlula izindinganiso zemboni zezicelo zendawo yemikhumbi.
Ukuqondisa Kwebha Eliyisicefe: 0.06mm/imitha, kuqinisekisa ukunemba komugqa okungaguquki.
Ukujikeleza Kwebha Eliyisicefe: 0.03mm/ububanzi, okunikela emiphumeleni yomshini engenasici.
Ukuqina Kobuso (Qeda): I-Ra 1.6 ukuya ku-Ra 3.2, iletha indawo ebushelelezi, yekhwalithi ephezulu.
I-Concentricity: Incike ekulungisweni kwengalo esekelayo, o-opharetha abanekhono abazuza ukuqondanisa okuphelele.
I-Flatness (Ikhanda Elibheke): 0.05mm, iqinisekisa ukunemba ekusebenzeni kokugcina.
Lezi zicaciso zigqamisa ikhono le-LBM150 lokwenza ukulungisa okunembayo okuphezulu ezindaweni ezisendaweni eziyinselele, njengephini lendawo yomkhumbi emshinini womshini oyisicefe, lapho ukufinyelela nezimo zingakhawulela khona. Idizayini ehlangene yomshini kanye nokwakhiwa okuqinile kuwenza ube yisixazululo esiguquguqukayo semisebenzi yomshini oyisicefe we-situ line, ukunciphisa isikhathi sokuphumula futhi kuqede isidingo sokuthutha izingxenye ezinkulu ezindaweni ezingaphandle kwendawo.
Izicelo ku-Shipyard Stern Rudder On-Site Line Boring Machining
Imboni yezasolwandle ithembele kakhulu kubuqotho bezinhlelo zamaphini okuqondisa angemuva, abalulekile ekuzulazuleni nokuphepha komkhumbi. Ukuguga, ukugqwala, noma ukulinyazwa kwe-rudder bores kungaphazamisa ukusebenza, okudinga izixazululo ezinembile zokulungisa. Umshini oyisicefe ophathwayo we-LBM150 wenza kahle kakhulu ekulungisweni kwe-inthanethi kwama-rudder bores ashiselwe, ukuwabuyisela emibhalweni yawo yasekuqaleni ngokunemba okukhethekile.
Kuphrojekthi yakamuva, i-LBM150 yatshalwa ukuze kulungiswe ibhobo yokuqondisa engemuva eshiselwe endaweni yemikhumbi. Ikhono lomshini lokuthola ukuphuma kwe-radial engu-0.02mm liqinisekise ukuthi ibhobo elikhandiwe liyahlangana futhi lidlule izindinganiso zokusebenza zomnikazi. Leli zinga lokunemba libalulekile ekuqinisekiseni ukuthi iphinikhodi lisebenza kahle, linciphisa ukudlidliza nokuguga ngesikhathi sokusebenza komkhumbi. Ukuphatheka kwe-LBM150 kuvumele ochwepheshe ukuthi benze ukulungisa ngqo esizeni, konga isikhathi esibalulekile nezindleko uma kuqhathaniswa nezindlela ezijwayelekile ezidinga ukuqaqa kanye nokusetshenzwa ngaphandle kwesayithi.
Impumelelo ye-LBM150 ekusetshenzisweni kwendawo yemikhumbi igcizelela indima yayo njengomshintshi wegeyimu emkhakheni wobuchwepheshe bomshini oyisicefe otholakala endaweni. Ngokunikeza isixazululo somshini oyisicefe owenziwe ngokwezifiso wasendaweni, ifekthri yethu yomshini oyisicefe womugqa ophathwayo inika amandla izindawo zemikhumbi ukuze zigcine ukusebenza kahle ngenkathi ziphakamisa izindinganiso eziphakeme kakhulu zekhwalithi.
Ubuhle Bokukhiqiza: Inqubo Yebha Eliyisicefe
Enhliziyweni yokusebenza kwe-LBM150 kukhona ibha yayo eyisicefe eklanywe ngokucophelela, eklanyelwe ukuletha amandla aphakeme, ukuqina, nokunemba. Inqubo yokwenziwa kwebha eyisicefe iwubufakazi bokuzibophezela kwefekthri yethu yomshini oyisicefe womugqa ophathekayo kukhwalithi nokusungula izinto ezintsha. Ngezansi ukubuka konke okunemininingwane yenqubo yokukhiqiza yebha eyisicefe, eqinisekisa ukusebenza kwayo okukhethekile ezinhlelweni zokusebenza zomshini oyisicefe wakusayithi.
1. Ukukhetha Izinto
Isisekelo sebha yekhwalithi ephezulu eyisicefe siqala ngokukhethwa kwezinto ze-premium. Sisebenzisa i-42CrMo, insimbi yesakhiwo esinengxubevange ephezulu edume ngezici zayo ezinhle kakhulu zemishini, okuhlanganisa amandla aqinile aqinile, ukuqina, nokumelana nokugqokwa. Lokhu okubalulekile kulungele ukumelana nobunzima bokusebenza komshini oyisicefe we-in situ, lapho ibha eyisicefe ingaphansi kwamandla abalulekile okugoba, ukudlidliza, nezimo zokuhuzuka.
2. Ukusika kanye Nokwakha
Inqubo iqala ngokusika insimbi eluhlaza engu-42CrMo ibe izilinganiso ezidingekayo. Lokhu kulandelwa ukubumba, lapho impahla ishaywa khona ukuze kuthuthukiswe ukwakheka kwayo kwangaphakathi kanye nezakhiwo zemishini. Ukufoga kuthuthukisa ukugeleza okusanhlamvu, kunciphisa amaphutha, futhi kukhuphule ukuqina kwento esebenzayo, ikulungiselela ukucutshungulwa okulandelayo.
3. Ukukhipha
Ukuze kuqedwe ukucindezelwa kwangaphakathi nokuthuthukisa ukusebenza kahle, okokusebenza okufojiwe kuyancishiswa. Le nqubo yokwelapha ukushisa ihlanganisa ukushisisa insimbi kuzinga lokushisa elithile kanye nokuyipholisa kancane, okuholela ku-microstructure efanayo kanye nokusebenza okuthuthukisiwe komshini.
4. Imishini Enzima
Izinto eziboshiwe zibe sezingaphansi kwezinqubo zomshini onzima, njengokujika nokugaya, ukuze kwakheke umumo oyisisekelo webha eyisicefe. Lesi sinyathelo sisungula ubukhulu bokuqala futhi silungiselela ingxenye ukuze ithuthukiswe okwengeziwe.
5. Ukwelashwa Kokushisa (Ukucisha kanye Nokushisa)
Ibha eyisicefe ibhekana nenqubo yokucisha kanye neyokushisa ukuze ikhulise izakhiwo zayo zomshini. Ukucisha kuhlanganisa ukushisisa insimbi ibe izinga lokushisa eliphezulu kanye nokuyipholisa ngokushesha ukuze kuqiniswe okokusebenza, kuyilapho ukuthambisa kunciphisa ukonakala kanye nokucindezeleka okusalayo, okuthuthukisa ukuqina kanye nokudumba. Lokhu kwelashwa kokushisa kuqinisekisa ukuthi ibha eyisicefe ingakwazi ukumelana nezimo ezinzima zephini lokuqondisa umkhumbi endaweni yomshini oyisicefe.
6. Precision Machining
Ukwenza ngokunemba kuyisinyathelo esibalulekile ekuzuzeni ukubekezelela okunzima kwe-LBM150. Ngokusebenzisa amasu okugaya athuthukisiwe, ibha eyisicefe yenziwa ngomshini ukuze kuzuzwe ukuqondisa okungu-0.06mm/imitha kanye nokujikeleza okungu-0.03mm/ububanzi. Lokhu kubekezelela okuqinile kuqinisekisa ukuchezuka nokudlidliza okuncane ngesikhathi sokusebenza, okuholela ekunembeni kwemishini okuphakeme.
7. I-High-Temperature Tempering
Ukuze uqhubeke uzinzise ukwakheka kwezinto ezincane kanye nokuqeda izingcindezi ezinsalela, ibha eyisicefe ithola ukushisa okuphezulu. Lesi sinyathelo sithuthukisa ukuzinza kwe-dimensional futhi siqinisekisa ukusebenza okungaguquki phakathi nezikhathi ezinwetshiwe zokusetshenziswa.
8. Ukugaya Kahle
Ukugaya kahle kwenziwa ezindaweni ezibucayi ukuze kuzuzwe ubulukhuni obudingekayo (Ra 1.6 kuya ku-Ra 3.2). Le nqubo iqinisekisa ukuqeda okubushelelezi okunciphisa ukungqubuzana nokuguga ngesikhathi somshini, okunikela kubude bokuphila kwakho kokubili ibha eyisicefe kanye nezingxenye zomshini.
9. I-Nitriding
Isinyathelo sokugcina sokwelashwa kokushisa sibandakanya i-nitriding, inqubo yokuqina komhlaba efaka i-nitrogen ebusweni bensimbi ukuze kwakhe ungqimba oluqinile, olungagugi. I-Nitriding ithuthukisa kakhulu ukuqina kwebha eyisicefe, ukumelana nokugqwala, namandla okukhathala, iyenze ifaneleke izimo ezinzima okuhlangatshezwana nazo ekusetshenzisweni komshini oyisicefe osebenza endaweni.
10. Ukuhlolwa Kokugcina kanye Nomhlangano
Ngemva kokuqeda zonke izinqubo zomshini nokushisa, ibha eyisicefe ibhekana nokuhlolwa okuqinile kokulawulwa kwekhwalithi ukuze kuqinisekiswe ukunemba kwayo kobukhulu, ikhwalithi yendawo ephezulu, kanye nezakhiwo zokuwumshini. Uma isigunyaziwe, ibha eyisicefe igcinwa ukuze ifakwe noma ihlanganiswe emshinini ophathekayo we-LBM150 oyisicefe, olungele ukuthunyelwa ensimini.
Ukubaluleka Kwenqubo Nokukhethwa Kwezinto Ezibalulekile
Ukusebenza kwebha eyisicefe kuthonywa ngokuqondile ukukhethwa kwezinto kanye nokunemba kwenqubo yokukhiqiza. Ukusetshenziswa kwe-42CrMo, kuhlanganiswe nokulandelana okulawulwa ngokucophelela kokwelashwa kokushisa nokusebenza ngomshini, kuqinisekisa ukuthi ibha eyisicefe ikhombisa ukumelana okukhethekile nokugoba, ukuguga, kanye nomthelela. Lezi zakhiwo zibalulekile ekugcineni ukunemba komshini ekusetshenzisweni okudingayo okufana nephini lokuqondisa umkhumbi endaweni yolayini boring machining.
Inqubo ye-nitriding, ikakhulukazi, iwumehluko oyinhloko, njengoba ithuthukisa ngokuphawulekayo ubulukhuni bobuso bebha eyisicefe ngaphandle kokubeka engcupheni ukuqina kwayo okuyisisekelo. Lokhu kuvumela i-LBM150 ukuthi isebenze ngokuthembekile ngaphansi kwemithwalo ephezulu kanye nokusetshenziswa okunwetshiwe, iletha imiphumela engashintshi ngisho nasezimweni eziyinselele kakhulu.
Izinzuzo ze-LBM150 Ekushicileleni Kwesayithi
Umshini oyisicefe womugqa ophathwayo we-LBM150 unikeza izinzuzo ezimbalwa ezikwenza kube ukukhetha okuthandwayo kwezindawo zemikhumbi namaqembu okulungisa izimboni:
Ukuphatheka: Idizayini yayo ehlangene futhi engasindi ivumela ukuthuthwa nokusethwa kalula ezindaweni ezivalekile, ikwenze ilungele imisebenzi yomshini oyisicefe we-situ line.
Ukunemba Okuphezulu: Ngokuphuma kweradial okungu-0.02mm nokuqedwa kwengaphezulu kwe-Ra 1.6 kuya ku-Ra 3.2, i-LBM150 iletha ukunemba okuhlangabezana noma okudlula izindinganiso zomkhakha.
I-Versatility: Umshini uvumelana nezimo kuhlelo olubanzi lwezinhlelo zokusebenza, kusukela ekulungiseni iphini elingemuva lendawo yomkhumbi ukuya kwezinye izingxenye zezimboni ezidinga ukwenziwa kwemishini esizeni.
Ukusebenza kahle: Ngokuvumela ukulungiswa ukuthi kwenziwe esizeni, i-LBM150 iqeda isidingo sokuqaqa kanye nokuthutha okubizayo, ukunciphisa isikhathi sokuphumula kanye nezindleko zokusebenza.
Ukulawulwa Kwe-opharetha: Ukugxila komshini kuncike kakhulu ekhonweni lesisebenzisi kanye nokulungiswa kwengalo esekelayo, okuvumela ochwepheshe abanolwazi ukuthi bathole imiphumela emihle.
Ukuzibophezela Kukhwalithi nokwenza ngokwezifiso
Njengefekthri ehamba phambili yemishini eyisicefe yomugqa ophathwayo, siyaziqhenya ngekhono lethu lokuletha izixazululo zemishini eyisicefe esezandleni zethu eziklanyelwe izidingo ezithile zamakhasimende ethu. I-LBM150 iwubufakazi bokuzinikela kwethu ekusunguleni izinto ezintsha, ukunemba, nokwethembeka. Ithimba lethu lonjiniyela nochwepheshe lisebenzisana eduze namakhasimende ukuze baqonde izidingo zabo, liqinisekisa ukuthi umshini ngamunye ulungiselelwe ukusetshenziswa okuhlosiwe.
Noma ngabe ibuyisela iphini eligugile langemuva endaweni yomkhumbi noma lenza ukunemba kwemishini kwezinye izingxenye ezibalulekile, umshini ophathekayo we-LBM150 womugqa oyisicefe uklanyelwe ukuletha imiphumela emangalisayo. Ukwakhiwa kwayo okuqinile, izinqubo zokukhiqiza ezithuthukisiwe, namandla anembe kakhulu kuyenza ibe ithuluzi elibalulekile lezimboni ezifuna ikhwalithi engaxegi.
Umshini obhokayo we-LBM150 wolayini ophathekayo umele isiqongo sobunjiniyela obunembayo, ohlinzeka ngokusebenza okungenakuqhathaniswa kuphini elingemuva lendawo yomkhumbi emshinini womshini oyisicefe wesayithi kanye nezinye izinhlelo zokusebenza eziku-situ. Ngamandla ayo okufinyelela ukuphuma kwe-radial okungu-0.02mm, ibha eqondile eyisicefe engu-0.06mm/imitha, kanye nokuqedwa kwangaphezulu kwe-Ra 1.6 kuya ku-Ra 3.2, i-LBM150 ibeka indinganiso entsha yemishini ephathekayo eyisicefe yolayini. Ibha yayo eyisicefe eklanywe ngokucophelela, eyenziwe ngensimbi enamandla engu-42CrMo futhi engaphansi kokwelashwa okuthuthukisiwe kokushisa nezinqubo zomshini, iqinisekisa ukuqina, ukunemba, nokwethembeka ngisho nasezimweni ezinzima kakhulu.
Njengefekthri ethembekile yemishini eyisicefe kalayini ophathekayo enolwazi olungaphezu kweminyaka engamashumi amabili, sizibophezele ekuletheni izixazululo zemishini eyisicefe esezandleni zethu ezihlangabezana nezidingo ezihlukile zamakhasimende ethu. I-LBM150 iyisibonelo esigqamile sokuzinikela kwethu ekwenzeni kahle kakhulu, sinikeza amandla izindawo zemikhumbi kanye namaqembu okunakekela izimboni ukuze sithole imiphumela engcono kakhulu ngesikhathi sokuphumula esincane.
Uma udinga umshini oyisicefe ophathekayo owenziwe ngokwezifiso, sicela ukhululeke ukuxhumana nathi. Sizophendula umbuzo wakho engakapheli amahora angama-24.
